Most car engines today are pretty
similar. Even the ones we’d call different, like Porsche’s flat-sixes or
Fiat’s new two-cylinder, follow tried-and-true engineering maxims that
have dominated the industry for the past 50 years. But not every car
manufacturer plays by the rules when designing engines. Some of the
nonconformist engines are just weird enough to raise an eyebrow, but a
small number are completely off-the-wall, shirt-eating, stranger-hugging
insane. Sometimes there was a method to the madness, such as trying to
improve efficiency. Other times, it was clear the inmates got the run of
the engineering department. And we’re just fine with that.
To
put together our list of 10 crazy car engines, we followed some rules:
production passenger-vehicle powerplants only; no racing mills or
one-off experiments, because those are weird by definition. We also left
off engines that distinguish themselves solely by being the first or
largest of something. That’s because the goal here is to emphasize the
kind of crazy engine design that makes your brain hurt.
So let’s fire em up.
The stats are the stuff of legend: The Bug’s
8.0-liter, 1000-plus-hp W-16 is the most powerful and complex
production engine in history. It has 64 valves, four turbochargers, and
enough pavement-shredding grunt—922 lb-ft at 2200 rpm—to wrinkle God’s
underwear. Its W-shaped, 16-cylinder layout, essentially an orgy of
narrow-angle Volkswagen VR4s, has never been used before and likely
never will be again. Oh, and it comes with a warranty.
This
is a once-in-a-lifetime engineering unicorn, kind of like what would
happen if the Apollo space program and Ferdinand Porsche somehow jointly
got the Titanic pregnant. If that ain’t interesting, we don’t know what is.
At the beginning of the past century,
automotive frontiersman Charles Yale Knight had an epiphany. Traditional
poppet valves, he reasoned, were too complicated, the attendant springs
and followers too inefficient. His solution was dubbed the sleeve
valve—a sliding sleeve around the piston, driven by a geared shaft,
which exposed intake and exhaust ports in the cylinder wall.
Amazingly,
it worked. Sleeve-valve engines offered high volumetric efficiency, low
noise, and no risk of valve float; disadvantages were few but included
high oil consumption. Knight patented his idea in 1908, and it later
appeared in everything from Mercedes-Benzes to Panhards and Peugeots.
The technology fell out of favor when poppet valves became better able
to cope with heat and high rpm.
Imagine that you’re a 1950s carmaker being
pitched an experimental engine. This German dude named Felix walks into
your office and tries to sell you on the idea of a three-pointed piston
spinning around inside an oval box, burning fuel as it goes. It looks
like a ball of fire in a bingo cage, or maybe a football knocking around
in a washing machine. And not only does it run, but it’s also
incredibly balanced.
The rotor itself is
triangular with convex faces, and its three corners are called apexes.
As the rotor spins within the housing, it creates three chambers that
are responsible for the four phases of the power cycle: intake,
compression, power, and exhaust. Each face of the rotor is always at
work on one stage of the cycle. If it sounds efficient, that’s because
it is—sort of. Horsepower outputs are high relative to engine
displacement, but they suck fuel like whoa because the combustion
chamber is elongated.
Weird stuff, no? You know what’s weirder? It’s still in production. Buy a Mazda RX-8, and you can have a 9000-rpm Wankel engine for yourself! What are you waiting for? Get off the couch!
Connecticut’s Eisenhuth Horseless Vehicle
Company was formed by John Eisenhuth, a New York man who claimed to have
invented the gasoline engine and had a nasty habit of getting sued by
his business partners. His 1904–07 Compound models featured an inline
three-cylinder engine where two outer cylinders powered an unignited,
“dead” middle cylinder with their exhaust gases; the middle cylinder
provided the engine’s output. The outer cylinders were huge, with
7.5-inch bores, but the inner, at 12 inches across, was larger still.
Eisenhuth claimed a 47-percent increase in fuel economy over a standard
engine of similar size. He also went bankrupt in 1907. Go figure.
Leave it to the French to design an
interesting engine that seems ordinary at first glance. Famed Gallic
manufacturer Panhard, largely remembered for its eponymous suspension
rod, powered its postwar cars with a series of air-cooled,
aluminum-block boxers. They were distinguished by unit construction—the
block and the cylinder head were one casting—torsion-bar valve springs, a
roller-bearing crank, hollow aluminum pushrods, and exhaust pipes that
doubled as engine mounts on one variant. Displacement varied from 610 cc
to 850 cc; output was between 42 hp and 60 hp, depending on model. The
best part? The Panhard twin remains the oddest engine ever to notch
class wins at the 24 Hours of Le Mans.
Strange name, sure, but the engine is even
weirder. The 3.3-liter Commer TS3 was a supercharged, opposed-piston
(each cylinder has two pistons with their crowns facing each other, and
there are no cylinder heads), single-crankshaft (most opposed-piston
engines have two), three-cylinder, two-stroke diesel engine. The Rootes
Group dreamed up this beast to power its Commer-branded trucks. The TS3
offered ingenious packaging, connecting-rod rocker arms the size of a
small cat, and at 270 lb-ft of torque, more grunt than many larger
diesels of the time.
Confused? Watch the animation here.
Think the Commer was smart? This one puts it
on the trailer. England’s Lanchester Motor Company was founded in 1899.
The firm’s Lanchester Ten, introduced a year later, featured an
air-cooled, twin-crankshaft, 4.0-liter flat-twin driving the rear
wheels. One crank lived above the other, and each piston had three
connecting rods—two light outer ones and a heavier one in the center.
The light rods went to one crank, the heavy rods to the other, and the
two shafts counterrotated. The result was 10.5 hp at 1250 rpm and a
remarkable lack of vibration. If you’ve ever wondered what engineering
elegance looks like, this is it.
Like the Veyron, the
limited-production Cizeta (née Cizeta-Moroder) V16T supercar is defined
by its engine. The 560-hp, 6.0-liter V-16 in the Ciz’s belly isn’t a
true V-16. If you go by firing order and construction, it’s merely two
flat-plane V-8s sharing a single block and joined by a central timing
case. This makes it no less insane. Because the engine is mounted
transversely, a central shaft feeds power into a rear-mounted transaxle.
The Cizetas are rarer than honest politicians, with just a tiny number
built. The true production number is a secret, of course, but one of
them occasionally surfaced in L.A., where its owner revved it mercilessly prior to customs officials seizing it in 2009.
The Commer Knocker engine was actually
inspired (if that’s the right word) by this French family of
opposed-piston engines that were built in two-, four-, and six-cylinder
form until the early 1920s. Here’s how it works in two-cylinder guise:
Two pistons drive the crankshaft in the conventional manner. Opposing
the two pistons is another set of two vertically opposed pistons joined
by a crosshead. In turn, this crosshead drives two long connecting rods
coupled to the crank at 180 degrees relative to the lower pistons. The
opposed pistons effectively form the cylinder heads. A six-cylinder
engine thus has 12 pistons and a crank with the torsional rigidity of
spaghetti.
The production engines ranged
from 2.3-liter twos to 11.4-liter sixes. There was also a monster
13.5-liter four-cylinder racer that was the first car to top 100 mph,
driven by Louis Rigolly at Ostend, Belgium, in 1904. These crazy
Frenchmen, obviously unfettered by conventional thinking, also ran a
crude form of fuel injection in their earliest engines.
If the idea of your engine rotating behind
you seems like a good one, then the Adams-Farwell, hailing from Dubuque,
Iowa, is your car. Well, it wasn’t the whole engine rotating: just the
cylinders and pistons, because the crankshafts on these three- and
five-cylinder engines were fixed. Arranged radially, the cylinders were
air-cooled and acted as a flywheel once the engine was up and running.
Drive was taken off the cylinder assembly via a short, single chain, and
the units were light for the time—190 pounds for the 4.3-liter
three-cylinder and 265 pounds for the 8.0-liter five.
The
cars themselves were rear-engined, with the passenger compartment
mounted far forward, perfect for getting absolutely destroyed in an
accident. Bearing in mind the lack of mechanical reliability in the
early days of motoring, we wonder exactly how comfortable you would feel
about 265 pounds whirling at 1000 rpm behind your calves.
Thirty cylinders, five banks, five
carburetors, five distributors, 1255 cubic inches. This is what happens
when Detroit goes to war. Chrysler built the A57 as a way to satisfy a
World War II tank-engine contract in a hurry, using as many
off-the-shelf components as possible. It consisted of five 251-cube
passenger-car inline-sixes arranged radially around a central output
shaft. The resulting 425-hp pile of hairy freedom powered M3A4 Lee and
M4A4 Sherman tanks.
Although the mere mention of a racing engine
is an automotive Pandora’s box of weirdness, the BRM H-16 is too
obnoxious not to mention. BRM’s 3.0-liter, 32-valve H-16, essentially
two flat-eights doing the horizontal bop, was the work of designer Tony
Rudd. It put out more than 400 hp but was handicapped by weight and
reliability. Jim Clark gave the engine its only F1 win, at the 1966 U.S.
Grand Prix, and Jackie Stewart once likened it to a boat anchor. It sounded like four Subarus in a mailbox.
This
wasn’t the only 16-cylinder engine the BRM lads dabbled with. They also
developed a supercharged 1.5-liter V-16. It spun to 12,000 rpm and
produced roughly 485 hp. It’d make for one hell of a swap into an AE86
Corolla.
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